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Devices and Technology - Transfusion

Automatic assembly machine for leukocyte filter

Leukocyte filters are essential medical consumables in blood processing, and it is demanding for the cleanliness and accuracy during its manufacturing process. Traditional manufacturing relies on manual assembly, making it challenging to ensure the product meets strict cleanliness & accuracy standards and optimize productivity.Against this bottleneck in the industry, Maider has customized an automatic assembly line for leukocyte filter, an industry-leading intelligent manufacturing system for medical consumables, based on clients' actual needs and products' technical characteristics. Deviating from traditional manufacturing that relies on manual assembly, this system automatically assembles relevant parts into a complete final product of leukocyte filter. This system with unique and precise mechanical design realizes a highly-automatic assembly process, effectively overcoming the challenges of traditional manual assembly/manufacturing, high risks of contamination, and low yield rate. This, in turn, leads to significant improvement in productivity, reduction in labor intensity, and decrease in production costs.

Features

High automation. In contrast to traditional manufacturing that relies on manual assembly, the fully-automatic assembly process significantly improves productivity

Superior accuracy/yield rate. This system with unique and precise mechanical design ensures highly-accurate product assembly and significantly improves the yield rate

Modular design. This design facilitates layout and installation according to clients' actual manufacturing environment, while allowing easier maintenance and repair

Intelligent detection. This system integrates a CCD intelligent detector module and an independently-developed image algorithm to realize the automatic detection of product defects in multiple processes

Real-time data collection. This system integrates a data collection module and forms data charts at the terminal to facilitate intelligent manufacturing

Remote diagnosis. This system integrates the module of Internet of Things for such a diagnosis